ALOGY tools

Mechanics and drives

RPM, pulleys and gear reduction: speed, belt and torque

Find the speed a pulley delivers, the pulley diameter to reach a target speed, the belt length and the torque on each shaft. For gear reducers, chain stages and efficiencies and see the output speed and torque.

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RPM, pulleys and gear reduction tool showing a 1750 rpm motor, 100 and 200 mm pulleys and the belt diagram
Drive setup on the left; driven speed, ratio, belt speed and length, wrap angle and torques on the right. The drive drawn to proportion sits just below, in the tool. Real screenshot of the tool with the example on this page.

Where it helps at work

  • Change a fan or pump pulley to adjust the flow without changing the motor.
  • Check whether a machine’s nameplate speed matches the pulleys actually fitted.
  • Estimate the belt length before ordering it from the store.
  • Know the torque at a reducer output to size the coupling, shaft or key.

What you enter

  • Speeds and diameters
  • Slip
  • Centre distance
  • Power and efficiency
  • Reducer

What you get

  • The missing speed or diameter
  • Belt
  • Torques
  • Standard diameters

Worked example: belt-driven fan

A 1750 rpm motor drives a fan through a V-belt. The motor pulley has a 100 mm pitch diameter and the fan pulley 200 mm, 500 mm apart. The motor delivers 5 kW and the drive efficiency is 95 %.

Data
Motor speed (n₁)1750 rpm
Driver pulley (D₁)100 mm
Driven pulley (D₂)200 mm
Centre distance500 mm
Motor shaft power5 kW
Drive efficiency95 %
Result
Driven pulley speed (n₂)875 rpm
Transmission ratio2 : 1
Belt pitch length1476.2 mm
Torque at the driven shaft51.84 N·m

How to read it

The fan turns at 875 rpm, half the motor speed, and receives almost twice the torque (51.84 N·m versus 27.28 N·m). The belt runs at 9.163 m/s, well below the usual 30 m/s limit, and wraps 168.5° of the smaller pulley, above the 120° at which belt capacity starts to drop. The 1476.2 mm pitch length is the starting point to pick the nearest commercial belt in the catalogue.

Limits and cautions

  • It does not select the belt section or number of belts, nor the installation tension: that follows the belt maker’s catalogue.
  • Bearing loads, service factor and maximum pulley speed are not checked.
  • Slip and efficiencies are data you enter; the tool does not estimate them.
  • The length is the open-belt pitch length; crossed belts are not covered.

Technical basis

Belt and gear transmission ratios, with the slip and efficiencies you enter, and R20 series diameters (ISO 3).

  • Shigley’s Mechanical Engineering Design — correias e transmissões flexíveis
  • ISO 3 — números preferenciais (série R20)

In the full version, you can

  • Calculate speed, driver diameter or driven diameter with your data.
  • See the drive drawn to proportion and the table of nearby standard diameters.
  • Build reducers of up to three stages with efficiencies.
  • Export an unbranded PDF report and keep the work on your device, with a backup file.

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Frequently asked questions

Should I use the pulley outside diameter?

No. Use the pitch diameter, where the belt runs. For V-belts it is smaller than the outside diameter; the value is in the pulley catalogue.

How much slip should I enter?

V-belts usually slip 1 to 2 % at rated load. Synchronous (toothed) belts do not slip: use zero.

Does reducing the speed increase the torque?

Yes, in the same proportion as the reduction, minus losses. That is why the shaft and coupling on the slow side must take the higher torque.

Does it work for gears?

Yes, in reducer mode: enter the ratio and efficiency of each stage. The tool multiplies the stages and shows output speed and torque.